Lean Logistics & Six Sigma In Supply Chain: Process Improvement Training Course

Introduction

In today's competitive global marketplace, optimizing supply chain efficiency and reducing waste are critical for achieving sustainable growth and profitability. This training course, "Lean Logistics & Six Sigma in Supply Chain: Process Improvement Training Course," empowers professionals to implement powerful methodologies for process improvement. We delve into the principles of Lean logistics, Six Sigma, value stream mapping, and statistical process control, enabling you to eliminate inefficiencies and enhance supply chain performance. By mastering these strategies, you'll reduce lead times, minimize inventory, improve quality, and drive significant cost savings across your supply chain.

This program focuses on actionable insights and practical application, enabling participants to develop and implement effective Lean Six Sigma projects and process improvement initiatives. We explore the latest advancements in data-driven decision-making, process automation, and continuous improvement frameworks, emphasizing practical case studies and hands-on exercises. You'll learn how to measure and report process improvement results, engage stakeholders, and foster a culture of operational excellence within your organization, ultimately transforming your supply chain into a lean, efficient, and customer-focused powerhouse.

Target Audience:

• Supply Chain Managers and Directors
• Logistics Managers
• Operations Managers
• Process Improvement Specialists
• Quality Managers
• Lean Six Sigma Professionals
• Continuous Improvement Teams

Course Objectives:

• Understand the fundamental concepts of Lean logistics and Six Sigma in supply chain.
• Learn how to apply Lean tools and techniques for waste reduction.
• Master the Six Sigma DMAIC methodology for process improvement.
• Develop skills in value stream mapping and process analysis.
• Learn how to utilize statistical process control for quality management.
• Understand the role of data analysis in Lean Six Sigma projects.
• Implement strategies for driving continuous improvement in supply chain.
• Learn how to utilize process automation for efficiency gains.
• Develop skills in measuring and reporting process improvement results.
• Analyze the impact of Lean Six Sigma on supply chain performance.
• Understand the legal and regulatory considerations in process improvement.
• Develop strategies for engaging stakeholders and building a culture of improvement.
• Stay updated with the latest trends and advancements in Lean Six Sigma.

DURATION

10 Days

COURSE CONTENT

Module: Introduction to Lean Logistics & Six Sigma:

• Overview of Lean logistics and Six Sigma principles.
• The importance of process improvement in supply chain management.
• Key drivers and trends in Lean Six Sigma implementation.
• Understanding the interconnectedness of Lean and Six Sigma methodologies.
• The role of Lean Six Sigma in achieving operational excellence.

Module: Lean Tools & Techniques:

• Applying Lean tools such as 5S, Kaizen, and Kanban.
• Implementing value stream mapping for process analysis.
• Utilizing waste reduction techniques and strategies.
• Optimizing flow and reducing lead times.
• Implementing standardized work and visual management.

Module: Six Sigma DMAIC Methodology:

• Understanding the DMAIC (Define, Measure, Analyze, Improve, Control) methodology.
• Defining project scope and objectives.
• Measuring current process performance.
• Analyzing root causes of process variations.
• Implementing improvement solutions.

Module: Value Stream Mapping & Process Analysis:

• Conducting value stream mapping for end-to-end process analysis.
• Identifying value-added and non-value-added activities.
• Analyzing process flow and bottlenecks.
• Developing current and future state maps.
• Implementing process redesign and optimization.

Module: Statistical Process Control (SPC):

• Utilizing statistical process control (SPC) for quality management.
• Implementing control charts and statistical analysis.
• Monitoring process variations and stability.
• Utilizing process capability analysis.
• Implementing corrective actions for process improvement.

Module: Data Analysis in Lean Six Sigma:

• Utilizing data analysis tools and techniques for process improvement.
• Implementing data collection and measurement systems.
• Analyzing data using statistical software.
• Developing data-driven decision-making processes.
• Utilizing data visualization for process insights.

Module: Continuous Improvement Strategies:

• Implementing continuous improvement frameworks and methodologies.
• Utilizing PDCA (Plan-Do-Check-Act) cycles.
• Developing a culture of continuous improvement.
• Implementing change management and sustainability strategies.
• Conducting process audits and assessments.

Module: Process Automation for Efficiency Gains:

• Utilizing robotic process automation (RPA) in supply chain.
• Implementing automated data collection and reporting.
• Leveraging automation for process optimization.
• Utilizing AI and machine learning for process efficiency.
• Implementing automated workflows and systems.

Module: Measuring & Reporting Process Improvement Results:

• Developing key performance indicators (KPIs) for process improvement.
• Collecting and analyzing process improvement data.
• Reporting results to stakeholders and management.
• Utilizing process improvement dashboards and reports.
• Demonstrating the ROI of Lean Six Sigma initiatives.

Module: Impact on Supply Chain Performance:

• Analyzing the impact of Lean Six Sigma on supply chain performance.
• Measuring the contribution of process improvement to cost reduction.
• Evaluating the impact on lead times, inventory, and quality.
• Demonstrating the strategic value of Lean Six Sigma.
• Aligning process improvement strategies with supply chain objectives.

Module: Legal & Regulatory Considerations:

• Understanding legal and regulatory requirements for process improvement.
• Navigating compliance with quality standards.
• Ensuring data privacy and security.
• Implementing environmental and safety standards.
• Developing legal and compliance frameworks.

Module: Stakeholder Engagement & Culture of Improvement:

• Engaging internal stakeholders in Lean Six Sigma initiatives.
• Building collaborative teams and partnerships.
• Developing a culture of continuous improvement.
• Communicating process improvement strategies and results.
• Fostering employee involvement and empowerment.

Module: Advanced Lean Six Sigma Techniques:

• Implementing Design for Six Sigma (DFSS) methodologies.
• Utilizing advanced statistical modeling and simulation tools.
• Developing lean supply chain designs.
• Implementing value stream mapping for complex processes.
• Utilizing advanced process control techniques.

Module: Case Studies & Best Practices:

• Analyzing real-world Lean Six Sigma implementation case studies.
• Learning from industry leaders and best practices.
• Adapting successful models to your organization's context.
• Benchmarking process improvement performance.
• Developing continuous improvement strategies.

Module: Future Trends in Lean Six Sigma:

• The rise of digital transformation and Industry 4.0.
• Increased focus on AI and machine learning for process optimization.
• The evolution of collaborative process improvement platforms.
• The integration of sustainability and circular economy principles.
• The future of agile and adaptive supply chains.

Training Approach

This course will be delivered by our skilled trainers who have vast knowledge and experience as expert professionals in the fields. The course is taught in English and through a mix of theory, practical activities, group discussion and case studies. Course manuals and additional training materials will be provided to the participants upon completion of the training.

Tailor-Made Course

This course can also be tailor-made to meet organization requirement. For further inquiries, please contact us on: Email: info@skillsforafrica.org, training@skillsforafrica.org  Tel: +254 702 249 449

Training Venue

The training will be held at our Skills for Africa Training Institute Training Centre. We also offer training for a group at requested location all over the world. The course fee covers the course tuition, training materials, two break refreshments, and buffet lunch.

Visa application, travel expenses, airport transfers, dinners, accommodation, insurance, and other personal expenses are catered by the participant

Certification

Participants will be issued with Skills for Africa Training Institute certificate upon completion of this course.

Airport Pickup and Accommodation

Airport pickup and accommodation is arranged upon request. For booking contact our Training Coordinator through Email: info@skillsforafrica.org, training@skillsforafrica.org  Tel: +254 702 249 449

Terms of Payment: Unless otherwise agreed between the two parties’ payment of the course fee should be done 5 working days before commencement of the training.