Process Safety Management In Refining Training Course

Introduction

Ensure operational safety and regulatory compliance with our essential Process Safety Management in Refining Training Course. This program is designed to equip you with the fundamental knowledge and practical skills to implement robust process safety management (PSM) systems, ensuring the prevention of catastrophic releases and minimizing risks in refining operations. In today's highly regulated refining industry, mastering PSM is crucial for organizations seeking to maintain safe and reliable operations. Our process safety management training course provides hands-on experience and expert guidance, empowering you to apply cutting-edge techniques for practical, real-world applications.

This process safety management in refining training delves into the core concepts of hazard analysis, risk assessment, and incident investigation, covering topics such as process hazard analysis (PHA), management of change (MOC), and emergency planning. You'll gain expertise in using industry-standard tools and techniques to process safety management in refining, meeting the demands of modern refining operations. Whether you're a safety engineer, operations manager, or regulatory compliance officer, this Process Safety Management in Refining course will empower you to drive strategic safety decisions and optimize refinery operations.

Target Audience:

• Safety Engineers
• Operations Managers
• Regulatory Compliance Officers
• Process Engineers
• Maintenance Engineers
• Project Managers
• Technical Specialists

Course Objectives:

• Understand the fundamentals of process safety management in refining.
• Master process hazard analysis (PHA) and risk assessment techniques.
• Utilize management of change (MOC) and pre-startup safety reviews (PSSR).
• Implement emergency planning and response strategies.
• Design and build robust PSM systems and procedures.
• Optimize incident investigation and root cause analysis.
• Troubleshoot and address common challenges in PSM implementation.
• Implement regulatory compliance and safety standards.
• Integrate PSM with refinery operations and maintenance.
• Understand how to manage large-scale PSM projects.
• Explore emerging technologies in process safety (e.g., digital twins, AI for hazard analysis).
• Apply real world use cases for PSM in various refining scenarios.
• Leverage PSM tools and frameworks for efficient implementation.

Duration

10 Days

Course content

Module 1: Introduction to Process Safety Management

• Fundamentals of process safety management in refining.
• Overview of PSM principles and regulatory requirements.
• Setting up a PSM implementation framework.
• Introduction to PSM tools and methodologies.
• Best practices for PSM.

Module 2: Process Hazard Analysis (PHA)

• Mastering process hazard analysis (PHA) and risk assessment techniques.
• Utilizing hazard and operability studies (HAZOP) and what-if analysis.
• Implementing failure modes and effects analysis (FMEA).
• Designing and building PHA reports.
• Best practices for PHA.

Module 3: Management of Change (MOC) and PSSR

• Utilizing management of change (MOC) and pre-startup safety reviews (PSSR).
• Implementing MOC procedures and documentation.
• Utilizing PSSR checklists and verification.
• Designing and building MOC and PSSR plans.
• Best practices for MOC and PSSR.

Module 4: Emergency Planning and Response

• Implementing emergency planning and response strategies.
• Utilizing emergency response plans and procedures.
• Implementing incident command systems (ICS).
• Designing and building emergency response training programs.
• Best practices for emergency planning.

Module 5: PSM Systems and Procedures

• Designing and build robust PSM systems and procedures.
• Utilizing operating procedures and safe work practices.
• Implementing mechanical integrity and quality assurance.
• Designing and building PSM documentation systems.
• Best practices for PSM systems.

Module 6: Incident Investigation and RCA

• Optimizing incident investigation and root cause analysis.
• Utilizing root cause analysis (RCA) techniques.
• Implementing incident reporting and tracking.
• Designing and building incident investigation reports.
• Best practices for incident investigation.

Module 7: Troubleshooting PSM Challenges

• Troubleshooting and addressing common challenges in PSM implementation.
• Analyzing PSM data and audit results.
• Utilizing problem-solving techniques for resolution.
• Resolving common PSM implementation errors.
• Best practices for troubleshooting.

Module 8: Regulatory Compliance and Safety

• Implementing regulatory compliance and safety standards.
• Utilizing OSHA and other regulatory requirements.
• Implementing safety management systems and audits.
• Designing and building compliance programs.
• Best practices for compliance.

Module 9: Integration with Operations

• Integrating PSM with refinery operations and maintenance.
• Utilizing data analytics and performance monitoring.
• Implementing real-time data integration and reporting.
• Designing and building integrated PSM systems.
• Best practices for integration.

Module 10: Large-Scale PSM Projects

• Understanding how to manage large-scale PSM projects.
• Utilizing project management tools and techniques.
• Implementing program evaluation and reporting.
• Designing scalable PSM solutions.
• Best practices for project management.

Module 11: Emerging PSM Technologies

• Exploring emerging technologies in process safety (digital twins, AI for hazard analysis).
• Utilizing digital twins for process simulation.
• Implementing AI and machine learning for hazard analysis.
• Designing and building advanced PSM systems.
• Optimizing advanced applications for specific use cases.
• Best practices for advanced applications.

Module 12: Real-World PSM Use Cases

• Applying real world use cases for PSM in various refining scenarios.
• Utilizing PSM in distillation and fractionation units.
• Implementing PSM in catalytic cracking and reforming units.
• Utilizing PSM in storage and handling facilities.
• Implementing PSM in turnaround and maintenance operations.
• Best practices for real-world applications.

Module 13: PSM Tools Implementation

• Leveraging PSM tools and frameworks for efficient implementation.
• Utilizing PSM software and databases.
• Implementing risk assessment and hazard analysis tools.
• Designing and building automated PSM workflows.
• Best practices for tool implementation.

Module 14: Monitoring and Metrics

• Implementing PSM monitoring and metrics.
• Utilizing PSM performance indicators and KPIs.
• Designing and building monitoring systems for PSM projects.
• Optimizing monitoring for real-time insights.
• Best practices for monitoring.

Module 15: Future Trends in PSM

• Emerging trends in PSM technologies and applications.
• Utilizing autonomous safety systems and robotics.
• Implementing advanced sensor and monitoring systems.
• Best practices for future PSM management.

Training Approach

This course will be delivered by our skilled trainers who have vast knowledge and experience as expert professionals in the fields. The course is taught in English and through a mix of theory, practical activities, group discussion and case studies. Course manuals and additional training materials will be provided to the participants upon completion of the training.

Tailor-Made Course

This course can also be tailor-made to meet organization requirement. For further inquiries, please contact us on: Email: info@skillsforafrica.org, training@skillsforafrica.org  Tel: +254 702 249 449

Training Venue

The training will be held at our Skills for Africa Training Institute Training Centre. We also offer training for a group at requested location all over the world. The course fee covers the course tuition, training materials, two break refreshments, and buffet lunch.

Visa application, travel expenses, airport transfers, dinners, accommodation, insurance, and other personal expenses are catered by the participant

Certification

Participants will be issued with Skills for Africa Training Institute certificate upon completion of this course.

Airport Pickup and Accommodation

Airport pickup and accommodation is arranged upon request. For booking contact our Training Coordinator through Email: info@skillsforafrica.org, training@skillsforafrica.org  Tel: +254 702 249 449

Terms of Payment: Unless otherwise agreed between the two parties’ payment of the course fee should be done 14 working days before commencement of the training.