Introduction

In the highly regulated and safety-critical aviation industry, Maintenance, Repair & Overhaul (MRO) Management is not merely a support function; it is the bedrock of airworthiness, operational efficiency, and long-term asset value. The meticulous upkeep of aircraft, from routine checks and component repairs to extensive structural overhauls, directly ensures the safety of passengers and crew, minimizes costly downtime, and extends the lifespan of complex aerospace assets. Effective MRO management demands a sophisticated blend of technical expertise, regulatory compliance, supply chain optimization, and strategic financial planning to navigate the complexities of aging fleets, technological advancements, and a demanding global market. Any compromise in MRO standards can lead to catastrophic failures and severe financial repercussions. This essential training course focuses on equipping aviation professionals with the expertise to master Aviation Maintenance, Repair & Overhaul (MRO) Management.

This intensive training course is meticulously designed to empower airline maintenance directors, MRO facility managers, quality assurance professionals, supply chain specialists, and regulatory compliance officers with the theoretical understanding and practical tools necessary to lead and optimize Maintenance, Repair & Overhaul operations. Participants will gain a deep understanding of aircraft maintenance programs, regulatory requirements, advanced maintenance technologies, and efficient supply chain management. The course will delve into topics such as maintenance planning and scheduling, human factors in maintenance, aircraft airworthiness directives, component repair and overhaul, digital MRO solutions, and the economics of MRO. By mastering the principles and methodologies of Aviation Maintenance, Repair & Overhaul (MRO) Management, participants will be prepared to drive operational excellence, ensure the highest standards of safety, and enhance the profitability and sustainability of aviation maintenance activities.

Duration: 5 Days

Target Audience

• Airline Maintenance Managers and Directors
• MRO Facility Managers and Supervisors
• Quality Assurance and Control Managers
• Aircraft Engineers and Technicians in management roles
• Supply Chain and Logistics Professionals in MRO
• Aviation Regulatory Compliance Officers
• Fleet Managers
• Production Planning and Control Managers (MRO)
• Technical Services Managers
• New entrants to MRO management roles

Objectives

• Understand the strategic importance of MRO in ensuring aircraft airworthiness and operational efficiency.
• Learn about the various types of aircraft maintenance checks (e.g., A, C, D checks) and their scope.
• Acquire a comprehensive knowledge of aviation maintenance regulations (e.g., ICAO Annex 6, national regulations).
• Comprehend the principles of maintenance planning, scheduling, and control.
• Explore best practices in MRO supply chain and inventory management.
• Understand the role of human factors, safety, and quality in maintenance operations.
• Gain insights into advanced MRO technologies (e.g., predictive maintenance, digital tools).
• Develop a framework for managing MRO economics and operational performance.

Course Content

Module 1: Foundations of Aviation Maintenance, Repair & Overhaul (MRO)

• Definition and scope of MRO services: Line Maintenance, Base Maintenance, Component MRO, Engine MRO.
• The critical role of MRO in aviation safety and airworthiness.
• Key stakeholders in the MRO ecosystem: airlines, independent MROs, OEMs.
• Industry trends: growth drivers, challenges (labor shortages, supply chain disruptions), technological advancements.
• Economic impact and value proposition of efficient MRO.

Module 2: Aircraft Maintenance Programs and Types of Checks

• Development and approval of aircraft maintenance programs (AMP).
• Maintenance Steering Group (MSG-3) logic and reliability-centered maintenance (RCM).
• Understanding different maintenance checks:
• Line maintenance (transit checks, daily/weekly checks).
• A-Checks (minor checks, typically overnight).
• C-Checks (intermediate checks, typically 1-2 weeks).
• D-Checks (heavy maintenance visits, full structural overhaul).
• Role of manufacturers' maintenance manuals and service bulletins.

Module 3: Aviation Maintenance Regulations and Airworthiness

• Overview of international aviation maintenance regulations (e.g., ICAO Annex 6, Annex 8).
• National regulatory frameworks (e.g., FAA, EASA) and their impact on MRO.
• Continuing airworthiness requirements: Airworthiness Directives (ADs), Service Bulletins (SBs).
• Maintenance organization approvals (e.g., Part 145, Repair Station certificates).
• Principles of maintenance release and certification of aircraft/components.

Module 4: Maintenance Planning, Scheduling, and Control

• Forecasting maintenance demand and capacity planning.
• Developing efficient maintenance schedules: optimizing downtime, resource allocation.
• Production planning and control in an MRO environment.
• Work order management and tracking.
• Use of Maintenance Planning Systems (MPS) and Enterprise Resource Planning (ERP) in MRO.

Module 5: MRO Supply Chain and Inventory Management

• Managing spare parts inventory: critical spares, rotables, consumables.
• Procurement strategies for MRO materials and components.
• Vendor relationship management and supplier performance monitoring.
• Logistics and warehousing for aircraft parts.
• Addressing supply chain disruptions and obsolescence challenges.

Module 6: Human Factors, Safety, and Quality in Maintenance

• The impact of human factors on maintenance errors and safety.
• Fatigue management, communication, and teamwork in maintenance crews.
• Applying Safety Management Systems (SMS) principles to MRO operations.
• Quality assurance and quality control in maintenance processes.
• Error management and human performance limitations.

Module 7: Advanced MRO Technologies and Digital Solutions

• Predictive maintenance: using data analytics and sensors to forecast failures.
• Condition-Based Maintenance (CBM) and its implementation.
• Digital MRO solutions: Electronic Technical Logs, Digital Work Instructions.
• Augmented Reality (AR) and Virtual Reality (VR) for training and maintenance.
• The role of Artificial Intelligence (AI) and Machine Learning (ML) in optimizing MRO.

Module 8: MRO Economics and Performance Management

• Cost drivers in MRO: labor, materials, overheads.
• Benchmarking MRO performance: KPIs such as aircraft availability, maintenance cost per flight hour.
• Strategies for cost reduction and efficiency improvement in MRO.
• Contractual agreements between airlines and MRO providers.
• Outsourcing vs. in-house MRO decisions.

Training Approach

This course will be delivered by our skilled trainers who have vast knowledge and experience as expert professionals in the fields. The course is taught in English and through a mix of theory, practical activities, group discussion and case studies. Course manuals and additional training materials will be provided to the participants upon completion of the training.

Tailor-Made Course

This course can also be tailor-made to meet organization requirement. For further inquiries, please contact us on: Email: info@skillsforafrica.org, training@skillsforafrica.org  Tel: +254 702 249 449

Training Venue

The training will be held at our Skills for Africa Training Institute Training Centre. We also offer training for a group at requested location all over the world. The course fee covers the course tuition, training materials, two break refreshments, and buffet lunch.

Visa application, travel expenses, airport transfers, dinners, accommodation, insurance, and other personal expenses are catered by the participant

Certification

Participants will be issued with Skills for Africa Training Institute certificate upon completion of this course.

Airport Pickup and Accommodation

Airport pickup and accommodation is arranged upon request. For booking contact our Training Coordinator through Email: info@skillsforafrica.org, training@skillsforafrica.org  Tel: +254 702 249 449

Terms of Payment: Unless otherwise agreed between the two parties’ payment of the course fee should be done 7 working days before commencement of the training